EURONET
Case StudyIoT & Automation

IoT-Enabled Predictive Maintenance Prevents $2M Equipment Failure

Using edge-connected vibration and thermal sensors, our IoT platform flagged critical bearing wear 72 hours before catastrophic failure — saving $2 million in repairs and unplanned downtime.

Client
Heavy Industrial Plant
Location
Abu Dhabi, UAE
Published
Feb 3, 2026
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IoT-Enabled Predictive Maintenance Prevents $2M Equipment Failure
F
Fatima Khalid
6 min read

The Challenge

The plant operated 80+ rotating machines with no condition-monitoring. Unplanned breakdowns were causing 200+ hours of downtime per year.

The Solution

Euronet installed wireless vibration and temperature sensors on all critical assets, feeding data to an edge gateway running anomaly-detection models.

Results

  • $2M equipment failure prevented
  • Unplanned downtime reduced by 73%
  • 72-hour early warning on critical failures
  • Maintenance costs cut by 35%
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