Case StudyIoT & Automation
IoT-Enabled Predictive Maintenance Prevents $2M Equipment Failure
Using edge-connected vibration and thermal sensors, our IoT platform flagged critical bearing wear 72 hours before catastrophic failure — saving $2 million in repairs and unplanned downtime.
- Client
- Heavy Industrial Plant
- Location
- Abu Dhabi, UAE
- Published
- Feb 3, 2026
F
Fatima Khalid
6 min read
The Challenge
The plant operated 80+ rotating machines with no condition-monitoring. Unplanned breakdowns were causing 200+ hours of downtime per year.
The Solution
Euronet installed wireless vibration and temperature sensors on all critical assets, feeding data to an edge gateway running anomaly-detection models.
Results
- $2M equipment failure prevented
- Unplanned downtime reduced by 73%
- 72-hour early warning on critical failures
- Maintenance costs cut by 35%
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